Stone Lodge School, Stone Lodge Road, Dartford, Kent, DA2 6FY
01322 250340

ENGINEERING & DESIGN

ENGINEERING & DESIGN

Department Vision

Our vision is to equip students to be able to be creative thinkers, problem solvers and engineers. We aim to engage students with at least one of the main three elements of DT and engineering which they find success in – design, make and evaluate. Once bought in, we use this to develop the other areas. The project-based model allows students to experience a variety of different engineering specialisms: architecture, civil engineering, electronics, and mechanical engineering.

We emphasise the cross-curricular links with maths and the need for accuracy as engineers, designers. We promote better literacy in our research, analysing and evaluating to embed elevated technical vocabulary. We also strive to increase students’ creativity to help with their problem-solving abilities which will equip them for any career path in the future.

Year 7

Key Stage 3:

During Years 7 – 9, students will look at a range of engineering specialisms. These are: Architectural engineering, Civil engineering, electronics and mechanical engineering. Students will have at least 1 cycle of each type over KS3.

Students will receive 1 double lesson of engineering per week for 2 cycles per year. These cycles will alternate between Engineering and Food & Nutrition. For example, your child may have Engineering in Cycle A and C, then Food in Cycle B and D.

Year 7 Engineering

First CycleDream bedroom Project.In this architectural project, students will learn about how to operate in a workshop safety. We will look at famous architecture. Students get to design their own cream bedroom. Drawing it in 3rd Angle orthographic and making it to scale using foamboard.
Second CycleMini Skateboard project.Students get to make their own mini skateboard in this mechanical engineering project. They learn about how different forces impact the skateboard’s function. Students laminate plywood in their own moulds and get to shape the board. Students learn about different materials used in the practical.
Year 8

Year 8

First CycleBridge Project.In this civil engineering project, students work in teams to design and create a scale model of a bridge. We learn about different bridge styles, forces which act on bridges, how to strengthen and reinforce materials. Students analyse existing bridges to develop their design. More workshop machines are introduced within the practical.
Second CycleSpeaker project.In this electrical project, students learn about different circuit components and their diagram symbols. Students learn to solder together a circuit to make a functioning speaker. Wood joints are introduced. Different finishes are used.
Year 9

Year 9

First CycleLamp Project.In this second electrical project students will solder more complex circuits to create a functioning lamp. Students will learn about different techniques of wooden joints to create housing for the lamp, following orthographic drawings. We will cover theory about different types of plastics and adhesives too.
Second CycleCAD/CAM project.In this mechanical engineering project, students will learn about 2 different CAD software (2D and 3D), and how these link to different CAM machines. Students learn about how laser cutting works and experience 3D printing. Theory focuses on scales of production as well as coding micro-controllers (BBC Micro:bits).
Year 10 & 11

Key Stage 4:

Having gained competence from theory and practical in KS3, our engineers are challenged further at Key Stage 4. Students study a vocational award with the WJEC exam board (Level 2). Students will work to complete the 3 units of work over Year 10 and 11. Details of the topics studied can be viewed in the Long-Term Plans section below.

Year 10

TERM 1Material theory – classifications, groupings, properties and applications (Metals, plastics, timber, composite and smart materials)
TERM 2Workshop machines and tools theory – how they work, what they are used for and health and safety considerations.
TERM 3Material processes – how to manufacture different types of products for mass production and how to permanently and temporarily join different materials.
TERM 4The design process theory – how a designer engineer creates a commercially viable product from idea inception to production.
TERM 5CAD skills – how to use a 3D CAD package to communicate ideas and generate 3rd angle orthographic drawings.
TERM 6Preparation for Unit 1 – students will have a mock of the Unit 1 coursework.

Year 10

Year 11

TERM 1Complete Unit 1 coursework.
TERM 2CAD skills – furthering students experience of using CAD to communicate ideas and looking at the beginning of the design process.
TERM 3Complete Unit 2 coursework
TERM 4Exam preparation focusing on skills needed for Section 1 and 2.
TERM 5Exam preparation focusing on skills needed for Section 3.
TERM 6Unit 3 exam.
Post 16 at SL6

KS5 – Year 12 and 13

We are proud to be one of the pioneering subjects at Year 12/13 at SL6. We offer BTEC Level 3 in Engineering. Students leave SL6 with the equivalent of 3 A Levels in Engineering. Students experience a range of aspects of engineering focusing on how to apply maths and physics knowledge to real life problems. One of the units is a work experience module which help to prepare students for their next steps. We encourage students to seek placements independently.

Unit’s covered are:

Unit 1: Engineering PrinciplesExternal assessment
Unit 2: Delivery of engineering processes safely as a teamInternal assessment
Unit 3: Engineering product design and manufactureExternal assessment
Unit 4: Applied commercial and quality principles in engineeringInternal assessment
Unit 5: Specialist Engineering projectsInternal assessment
Unit 6: Microcontroller systems for engineersExternal assessment
Unit 7: Calculus to solve engineering problemsInternal assessment
Unit 9: Work Experience in the Engineering SectorInternal assessment
Unit 10: Computer Aided Design in EngineeringInternal assessment
Unit 19: Electronic Devices and CircuitsInternal assessment
Unit 22: Electronic Printed Circuit Board Design and ManufactureInternal assessment
Unit 25: Mechanical Behaviour of Metallic MaterialsInternal assessment
Unit 26: Mechanical Behaviour of Non-metallic MaterialsInternal assessment
Unit 44: Fabrication Manufacturing ProcessesInternal assessment
Unit 45: Additive Manufacturing ProcessesInternal assessment
Advice For Parents & Carers

Engineering and design are all around us. There are lots of great examples of engineering and design in London. The Design Museum and the Science Museum are a great day out to see a wealth of existing products. Once a year, there is an exhibition which showcases University degree projects. New Designers takes place at the start of July each year from a wide variety of design disciplines.

For Year 8, there are cycle tours in London that takes in civil engineering sights such as: Abbey Mills Pumping Station, Limehouse Basin, Wapping Hydraulic Power Station, Wapping station, St Katherine’s Dock and Tower Bridge.

At KS4, we use the WJEC Engineering Level 1/2 textbook which is available from Amazon. There is no requirement for families to buy their child this textbook.

The departmental Knowledge Organisers that are published each learning cycle/term are an invaluable tool in preparing students for their end of cycle assessments.

In addition, the following websites are invaluable to students. We encourage you to support your child to use them for independent studies: